Ceramic fiber modules, flat kiln insulation, ceramic fiber modules, ceramic fiber modules ceiling, ceramic insulation module, cotton insulation brick block Shandong Lu of the Company to undertake professional dedicated brick tunnel kiln refractory ceramic fiber modules designed to self-ceiling construction company launched Ping Since the top of the kiln insulation program, has in Xiangfan, Hubei Province, Nanyang, Henan, Shandong Qingzhou, Zhumadian, Henan, Hunan, Youxian, Changchun, Oriental Building Materials Baoqing, Weinan, Shaanxi, Sichuan Pyeongchang, Tangshan, Jiujiang, Jiangxi, Guangxi Yulin transform complete kiln topped 200 seats, and achieved good results and high praise, scientific and rational lining design, excellent insulation effect, excellent product quality, reasonable price to break the monopoly, has been widely recognized by users. In order to break the monopoly of the few manufacturers to control the price situation for the user to save costs, we have been working hard, because our goal is: to improve the rationalization, price transparency lining. I believe our efforts will be effective for all customers to reduce costs, create value. Selection of tunnel kiln for ceramic fiber lining material: refractory ceramic fiber material is a lightweight, highly efficient thermal insulation materials, compared with conventional insulation materials, it has the following advantages: (1) low bulk density: ceramic fiber lining ratio lightweight insulation tiles lining lighter than 75% lighter than the lightweight castable lining 90% to 95%. Such as the use of steel fiber lining can greatly reduce the load of the furnace, to extend the life of the furnace. (2) heat capacity (amount of stored heat) Low: heat capacity of only lightweight ceramic fiber lining heat and light castable lining l / 10, while the weight is proportional to the heat capacity of the lining material and lining. Speed ??low thermal capacity means the reciprocating operation in the furnace to absorb less heat, while warming to speed up, greatly reducing the furnace temperature to control the operation of the energy consumption, especially for furnace start furnace shutdown play a very significant energy savings. (3) Low thermal conductivity: Ceramic fiber lining in the average temperature of 400 ℃, the thermal conductivity of less than 0.1w / mk, an average of 600 ℃, less than 0.l5 w / mk, 1000 ℃, the average is less than 0.25w / mk, about light quality clay brick l / 8, for lightweight thermal lining l / 10, the adiabatic effect is significant. (4) The construction is simple: the construction process without leaving in the expansion joints, construction workers through basic training to employment, small construction technology factors affecting the lining insulation effect. (5) thermal shock and mechanical vibration performance: fiber blanket and modules with flexible and resilient, Liu extreme temperature fluctuations and mechanical shock resistance particularly excellent performance. Under the premise of being heated to withstand the physical fiber module lining can be folded quickly in any heating or cooling and without (6) without oven; lining construction is completed can be put to use, no oven program. Good (7) noise performance: Ceramic fiber can reduce the frequency of 1000 Hz ten small high-frequency noise, the sound waves less than 300HZ, acoustic insulation capacity than commonly used materials, can significantly reduce noise pollution. (8) High heat-sensitive: ceramic fiber lining thermosensitive much better than conventional refractory lining, currently furnace general use computer control, high heat-sensitive fiber lining is more adapted to industrial furnace automation and control. (9) chemical stability: ceramic aluminum silicate fiber is neutral to acidic materials, in addition to react with strong acid, not the other weak acid, alkali and water, oil, steam erosion, and lead, aluminum, copper and not invasive. (10) using a wide range: With the development of refractory fiber production technology and application of technology, refractory ceramic fiber products have achieved the series and features, the product from the use of temperature from 600 ℃ to meet different temperature grades l400 ℃ requirements. From the form has evolved from the traditional cotton, blankets, carpets product to fiber modules, boards, shaped pieces of paper, textile fibers; a process from fiber to fiber spraying cotton, can be plastic, pouring Feng material and other forms of or deep-processing products, fully meet the various sectors of different industrial furnace refractory ceramic fiber products requirements. Advantages of ceramic fiber composite structure visible lining: ceramic fiber lining has become a trend currently lining development, representing the level of modernization of industrial furnaces, ceramic fiber lining adoption or not, directly determine the effect of stove use, product quality and yield. Ceramic fiber module installation steps: (1) rust: the need for pre-construction steel side wall furnace copper rust, to welding. (2) draw a line: ceramic fiber modules based on design drawings illustrated arrangement position, put the line on the furnace wall, marked at the intersection of the anchor bolt arrangement position. (3) welding bolts: According to the design requirements, the appropriate length of the bolt welded by welding requirements on the furnace wall, respond to the threaded portion of the bolt welding protective measures may not be splashed slag to bolt threads of the site, and to ensure the quality of welding . (4) high temperature corrosion resistant coating layer: design drawings in accordance with the provisions in the furnace wall and the root of the weld bolts evenly brushing high temperature coating, coating thickness by 3Kg / m2. Brushing response to the threaded portion of the bolt to take protective measures, the paint will not spill site bolt threads. (5) carpet tile installation: laying the first layer of fiber blanket, then lay the second layer of fiber blanket, a floor carpet seams staggered amount shall not be less than 100mm. To facilitate construction, roof tile needs to be done temporarily fixing fast card. (6) modules installed: a. Tighten the guide bushing in place. b. The module center hole aligned with the furnace wall on the guide tube, perpendicular to the furnace wall of the module evenly firmly into the module close to the furnace wall; then use special socket wrench to the nut to the bolt along the guide thimbles place, and tighten the nut. c. So, install additional modules. (7) the compensation of the installation: The module according to fold compression shifted in order to shun the same row, in order to avoid the high temperature heating modules between different rows of a gap fibers contract, must be placed at the same temperature level in two rows of strips compensation module uninflated direction to compensate for shrinkage module. Compensation shall rely on the furnace wall extrusion fixed modules, roof bar compensation using u-nails. (8) lining correction: The entire lining is installed, from top to bottom for trimming. (9) Spray tables lining: overall lining installation, using construction techniques and a reasonable proportion of our company, in the lining surface coating layer surface coatings. (10) the final treatment: spray the back of the watch will play Tippy, pry flattened crop, and special parts of the module grinding pressure.